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DIY Quadcopter Frames

DIY Quadcopter Frames

I’ve gotten a few quadcopter flights under my belt and have had a chance to experiment with building different types of DIY frames.

This is my first quadcopter, which I outlined building here and here:

First

From the beginning I had some doubts about the durability of this frame, because it just felt cheap and shoddy. Even with the more robust landing gear I made out of aluminum and plenty of superglue on all the joints, it still wasn’t very sturdy. So it wasn’t a total surprise when on one of my very first flights, on a slightly out of control but not extremely hard landing on grass one of the arms broke and I was left with this:

First Wreck

None of the electronic components were damaged, and I’d been looking forward to making my own DIY frame so I wasn’t too upset. I did want to get back in the air as soon as possible, so I went to Lowe’s and bought a few parts that I thought would make a decent frame. I got an eight foot length of 1/2″ square wood, and an 8″ by 10″ piece of acrylic. I made some wooden arms that would extend past my propellers in case of another hard landing, and I used the HobbyKing frame’s center plate as a template for where to drill holes. After I attached all the same components and aluminum landing gear, and ended up with my second quadcopter, which I dubbed The Ugly Duckling for obvious reasons.

Ugly Duckling

I think acrylic can be a great material for building quadcopter frames, but thicker pieces are a must. The sheets they have at Lowe’s and Home Depot are very thin and brittle to begin with and drilling a bunch of holes in them can’t be good for the structural integrity. On another not-too-rough grass landing some damage was done to the acrylic sheet that served as the central component of my frame.

My next attempt was to use some 1/8″ thick wood as the center plate for my frame. Again I used the HobbyKing frame as a template for the hole placement and re-used the arms from the Ugly Duckling. I cut the aluminum pieces of my landing gear in half and used one piece on each of the four arms to give it a wider base. Behold the Spruce Goose.

Spruce Goose

Here is a really short flight video of the Spruce Goose.

The Spruce Goose actually flew pretty well, but I got a little carried away and crashed into a fence. The thin wood split right along the grain.

Spruce Goose Wreck

They aren’t pretty, but the good thing about all of these DIY quadcopter frames is that there are a lot of ways you can build one where the parts only cost around $10 or so and are available locally. If every part of it breaks I can go get replacements immediately, without waiting for spare parts to ship from a website. Also, when you’re building your own you can re-use parts for multiple frames, improve upon your designs quickly based on what works and what doesn’t, and make modifications depending on what you’re trying to do with a particular quadcopter.

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3 Responses to DIY Quadcopter Frames

  • DJI Flame Wheel F450 Review - Quadcopter Garage - Quadcopter Builds; Quadcopter Reviews; FPV Videos July 2, 2013

    [...] a lot of trial and error with DIY quadcopter builds and trying my hand at a few DIY quadcopter frames, including my favorite - the Lunchbox Copter, I wanted to build a quad around a frame that would [...]

    Reply
  • DIY Quadcopter Build | Part One: Planning & Parts List Quadcopter Garage July 5, 2013

    [...] See a few of the DIY quadcopter frames I’ve [...]

    Reply
  • DIY Quadcopter Build | Part Two: Assembly Quadcopter Garage July 5, 2013

    [...] and weak. One of the arms broke irreparably on one of my first flights. After several iterations of DIY quadcopter frames, I got a DJI Flame Wheel F450 frame which is durable and affordable. The build outlined in this [...]

    Reply

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